Pre-Weld Inspection on a High Frequency Tube Mill

What's Happening Inside Your Weld Box?

Most HF tube mills run with limited visibility to the welding process. Operators rely on experience, indirect measurements, and post-weld testing.  But the Weld "V" — its angle, length, apex location, seam gap, and temperature — holds the answers to consistent weld quality.

This whitepaper covers:

  • Why the V-Angle, V-Length, and Seam Gap matter — and how they affect weld quality.
  • Why pyrometers fall short compared to thermal imaging.
  • How a SWIR thermal camera measures geometric and temperature data in real time. 
  • Real examples of the system catching fin pass damage before it became a quality issue.
  

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Multiple thumbnails - HF Pre Weld Inspection